Product Engineering Services

Application Engineering

● Passenger & Delivery Vans
● Trucks – Haulage(LCV/ICV/HCV), Tractor Trailer & Tippers
● Bus – Intracity/Intercity/City – Mini, Midi, Standard, Double Decker & Articulated
● Ambulance
● Recreation Vehicles – Raised rails
● Defence Vehicles (Armoured / Logistics)
● Special Purpose/Multi-Purpose
● ICE/CNG/Electric/Fuel Cell Powertrain

Services

● New Model
● Facelift
● New Variant
● Modular Design

Systems Covered

● Chassis Frame
● Axle, Steering & Suspension
● Intake, Exhaust, Fuel & Cooling
● Brakes, Wheels & Tyres
● Engine & Transmission
● CIW
● Electricals & Electronics
● Bus Body & Truck Body engineering
● Vehicle Integration

Benchmarking

● Vehicle Level
● System/Sub System/Component level
● Functional
● Performance
● Appearance
● Technology / Features
● Teardown

Target Setting

● Vehicle Performance (Max Speed, Accelerations, Gradeability, Fuel Economy)
● Vehicle Dynamics (Stability, Roll over, Ride & Comfort)
● Weight
● Cost
● Other allied Functional & Performance requirements

High Level Design

● Packaging Envelope/Layouts/3D DMU
● Major Aggregate Selection & Performance Prediction
● Concept Design
● Feasibility Check
● Aggregate Costing
● Regulatory compliance check
● Aggregate Level BOM

Detail Design

● Design Calculations
● Material Selection
● Clash Analysis/Tolerance Stack up
● Feasibility Check
● Design for Manufacturability/Assembly/Service
● System Design & Integration
● Design optimization
● Manufacturing Drawings
● Bill of Material

Design Verification

● DFMEA
● DVP
● Reliability Prediction
● CAD/CFD Analysis
● Structural/Durability/Safety/Thermal/NVH/Multibody Dynamics/Aerodynamics

Design Validation

● System Level/Component level Testing
● Vehicle Level Testing (Durability/Reliability/Performance)
● Regulatory Testing

Vehicle Integration

● Vehicle Performance
● Systems Integration
● Vehicle DMU/Layouts
● Vehicle Regulations

Pilot/Prototype/Production Prove out

● PFMA
● Create Production Facilities – Tools/Equipment/Fixture/Gauges etc
● Line Building & Simulation
● Line Setup

Production & Launch Support

● Marketing Materials
● E Catalogues
● After Sales Support

Value added Services

● Cost & Weight reduction
● Zero based costing
● Cost reduction feasibility
● Supplier Identification
● APQP/PPAP
● Tooling/Prototype/Testing